Step 4: Monitoring

Industry 4.0 – monitor and evaluate various different data.
Access the data in real time

As a sheet metal processing company faced with a growing number of product variants and shorter order times, you need a strategy to remain viable in the future. Standing still is not an option. The industry 4.0 interface comprises a collection of data that can be accessed in real time and then processed externally.

This data includes e.g. the following information:

  • Which order is currently being processed
  • When was the start signal sent to the controller
  • When was a new processing stage activated (e.g. processing stage #2 was started 45 seconds after the program was launched)
  • Info on the number of parts, number of holes and number of geometrical elements are supplied for each processing stage
  • When was the program paused or even cancelled by the user
  • When was the program cancelled due to an error on the controller
  • When was the program successfully completed
What benefits can be derived from it?
  • Detailed analysis of the individual machines
  • Which machines are being utilized and to what extent
  • How many square meters of which type of sheet metal were cut in which period of time
  • How long was the machine actually producing products and how long was it switched on unnecessarily

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